GreenSand Controls
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    • Home
    • Company
    • Systems
      • Control Feedback
      • Addition & Handling
      • P-Series Intensive Mixers
    • Other projects
      • Layouts & Engineering
      • Continous Pre-Blender
      • Refurbishing
      • In-Plant Service
  • Home
  • Company
  • Systems
    • Control Feedback
    • Addition & Handling
    • P-Series Intensive Mixers
  • Other projects
    • Layouts & Engineering
    • Continous Pre-Blender
    • Refurbishing
    • In-Plant Service

P-Series Intensive Mixers

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Additional Information

The P-Series Mixer boasts a robust construction, utilizing heavy-duty steel sections and a substantial base frame for improved stability. The motor is installed horizontally, driving the gearbox through a flexible coupling situated conveniently atop the mixer body for ease of maintenance.

The internal mixing unit employs a single set of high-performance rotors. These rotors rotate both independently and in concert around the tank circumference, driven by a planetary gear system for exceptional mixing speeds. Two rotors are equipped with specialized agitator blades for enhanced material processing. All blades are readily replaceable for extended operational life.

The sides of the mixer are cleaned by two tungsten-carbide scrapers, which continually scrape the full-height ceramic lined mixer pan.

Material replenishment is facilitated through an integral charge hopper located in the mixer cover. Discharge of the processed material is achieved via a large, rapidly-opening segmental door. 

Components

1. Integral Charge Hopper

1. Integral Charge Hopper

1. Integral Charge Hopper

This hopper, conveniently integrated into the mixer cover, feeds used sand into the mixing chamber. This eliminates the need for separate feeding equipment and streamlines the processing workflow.


2. Rotating Mixing Unit

1. Integral Charge Hopper

1. Integral Charge Hopper

The heart of the mixer, this unit features a single set of rotors that perform a dual rotation: spinning on their own axes and revolving around the tank's circumference. This planetary drive system ensures thorough blending and rapid homogenization of the sand.

3. Replaceable Wear Blades

1. Integral Charge Hopper

4. Tungsten-Carbide Scrapers

Two of the rotors are equipped with easily replaceable wear blades. These blades can be swapped out quickly and conveniently when worn, minimizing downtime and maintenance costs.

4. Tungsten-Carbide Scrapers

6. Heavy-Duty Discharge Door Cylinder

4. Tungsten-Carbide Scrapers

These highly wear-resistant tungsten carbide scrapers continuously scour the tank walls throughout the mixing process. This prevents material build-up and ensures optimal performance of the mixer.

5. Large Opening Pan

6. Heavy-Duty Discharge Door Cylinder

6. Heavy-Duty Discharge Door Cylinder

This segmental pan rapidly pivots horizontally, powered by a heavy-duty hydraulic cylinder, to quickly release the processed sand and minimize downtime between cycles.

6. Heavy-Duty Discharge Door Cylinder

6. Heavy-Duty Discharge Door Cylinder

6. Heavy-Duty Discharge Door Cylinder

This cylinder provides the necessary force to smoothly and rapidly operate the large opening pan. Its construction ensures reliable performance and longevity.


By incorporating these key components, the mixer delivers efficient, high-throughput sand processing with minimal downtime and maintenance requirements.

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Contact Us

In North America

In North America

In North America

GreenSand Controls Inc. 

P.O Box 247 W740 HWY 110

Fremont, WI 54940 

Ph# 920.446.2468 Fax# 920.446.2469

Email: nickt@greensandcontrols.com

In Europe

In North America

In North America

Belloi & Romagnoli 

Via Gandhi 50 

4111 Modena-Italy 

Ph# +39.059251165 Fax# 39.059251165

Email: sales@belloi.it

In India

In North America

In India

GSC Foundry Equipment pvt.ltd.

No. 292 Thiruvoodal Street

M V Nallur Village

Tiruvannamalai, Tamil Nadu India 606960

Ph# +91.9677573923

GreenSand Controls Inc. Main office 

W740 Wisconsin Highway 110, Fremont, Wisconsin 54940, United States

(920) 446-2468

nickt@greensandcontrols.com

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